Large Scale Mining
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TIER 03 / ENTERPRISE & INDUSTRIAL
500+ TPDFull SCADA & EPC Delivery

Large Scale Mining

Enterprise & Industrial Turnkey EPC Mining Facilities

End-to-end turnkey EPC delivery, automated SCADA process monitoring, high-rate thickening, advanced elution/electrowinning, and long-term metallurgical partnerships.

500 – 2,500+ TPDPlant CapacityHigh-Volume Enterprise Throughput
94% – 97.5%Target Au RecoveryKinetic Cyanidation & CIL
Full SCADAAutomation LevelDistributed Control Architecture
JORC / ISO / NEMACompliance StandardsBankable Engineering Audits
Engineered For Your Scale

Operational Architecture & Mineralogy Fit

Industrial and enterprise gold mining projects require bankable engineering precision, strict international safety compliance (NI 43-101 / JORC aligned), and high-throughput reliability. Green Ngoria delivers comprehensive Engineering, Procurement, and Construction (EPC) solutions for plants processing 500 to 2,500+ TPD. Featuring full SCADA telemetry, high-rate thickeners with auto-flocculant dosing, multi-line cyclone clusters, and high-efficiency elution plants, our facilities maximize gold recovery at the lowest operating cost per ounce.

Target Operator ProfileIndustrial mining companies, multinational mining consortiums, institutional investors, and large concessions requiring bankable EPC project delivery (500 to 2,500+ TPD).
Large Scale Mining
Full industrial scale layout with integrated thickener, SCADA control, and cyanide detoxification.
Circuit Flowsheet Walkthrough

Step-by-Step Mineral Extraction Flow

How ore advances through crushing, closed-circuit milling, agitated leaching, carbon adsorption, and final gold bullion smelting.

01

Automated 3-Stage Crushing & Sizing

High-tonnage run-of-mine ore is reduced through primary jaw and closed-circuit cone crushers to a uniform -10mm mill feed.

02

Two-Stage Grinding & High-Rate Thickening

Milled slurry is classified via cyclone clusters and densified in a high-rate thickener to optimize leaching residence time.

03

SCADA-Controlled CIL Train & Oxygen Sparging

High-purity oxygen sparging accelerates cyanide kinetics while automated carbon movement captures gold across 8 to 10 massive tanks.

04

Automated Elution, Induction Smelting & Detox

Stripped gold is electrowon, smelted via induction furnace into pure bullion, while tailings are neutralized prior to discharge.

Hardware & Machinery

Core Equipment Package Included in This Tier

Every mechanical component is fabricated with high-wear metallurgy and pressure-tested before shipment.

Comminution & RegrindHeavy Industrial Ball & SAG Mills

2.7m x 5.4m to 3.6m x 6.5m, 350–800 kW heavy-duty drive systems

Slurry Densification & Water RecoveryHigh-Rate Thickener & Clarifier

12m–25m diameter bridge-mounted thickener with auto-bed height sensors

Process Telemetry & ControlAutomated SCADA & Instrumentation

Siemens/Schneider PLC, remote cloud telemetry, mass flow meters, online density

Environmental NeutralizationCyanide Detoxification Plant

Automated reagent dosing, residual WAD cyanide < 10 ppm compliance

Engineering Data Sheet

Technical Parameters & Operating Specifications

Comminution & Grinding

Crushing HierarchyPrimary Jaw + Secondary/Tertiary Cone Crushers
Mill Power Rating350 kW to 850 kW per grinding line
Classification Circuit6-way to 12-way Cyclone Cluster with automatic pressure balance
Target Grind LiberationP80 = 53 to 75 µm

Leaching, Adsorption & Thickening

Thickener Diameter15m to 24m High-Rate Bridge Unit
Total Leaching Volume2,500 m³ to 8,000 m³ across 8–10 stages
Oxygen InjectionCryogenic PSA Oxygen Sparging (10–14 ppm DO)
Screen TechnologyHigh-flow mechanical wiped interstage wedge-wire screens

Recovery, Smelting & HSE

Elution Capacity3.0 to 6.0 tonnes carbon per strip batch
Smelting Furnace50 kW – 100 kW High-Frequency Induction Furnace
Tailings Cyanide DetoxSO2/Air or Inco Process with automated monitoring
FIELD CASE STUDY • Kakamega Gold Belt, Western Kenya

500 TPD Industrial CIL Plant EPC Execution

The Operational Challenge: Industrial concession required full EPC plant construction with automated SCADA control, strict NEMA cyanide safety, and >95% recovery target.

Green Ngoria Solution: Delivered complete 500 TPD CIL plant including 18m high-rate thickener, 8-tank carousel leach circuit, 3-tonne AARL elution, and oxygen sparging.

Verified Field Metric
96.4% Au Recovery achieved during performance testing
500 TPD steady productionOre: Refractory and sulfide-associated shear zone ore (4.5 g/t Au)
Certified Engineering Output

Certified Engineering Deliverables Included

Every plant installation is backed by bankable engineering documentation, structural calculations, and certified commissioning certificates.

Comprehensive Bankable Feasibility & EPC Engineering Master Plan
3D BIM Plant Models, GA Drawings, P&IDs & Structural Engineering Calculations
SCADA / DCS Architecture, PLC Programming & Instrumentation Control Logic
Certified Environmental Compliance & Cyanide Detoxification Verification Dossier
Long-Term Operations & Maintenance (O&M) Service Level Agreement

Consult for Large Scale Mining

Have an active deposit or operational challenge? Connect with our chief process engineer for preliminary sizing and budget estimates.