Gold Processing Plant Design
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01 / PROCESS ENGINEERINGProcess Engineering

Gold Processing Plant Design

Custom-engineered plant layouts optimized for maximum gold recovery, energy efficiency, and scalability across small, medium, and large mining operations.

100 – 2,500 TPDThroughput RangeCertified Engineering Benchmark
88% – 96% AuRecovery TargetCertified Engineering Benchmark
PFD, P&ID & 3D GAEngineering OutputCertified Engineering Benchmark
ISO & SABS CertifiedStandardsCertified Engineering Benchmark
The Operational Challenge

Why standard off-the-shelf solutions fail in mining.

Every ore body possesses distinct mineralogy, hardness (Bond Work Index), and leach kinetics. Generic or off-the-shelf plant flowsheets result in sub-optimal gold recovery, excessive reagent wastage, and frequent mechanical bottlenecks.

The Green Ngoria Engineering GuaranteeEvery flowsheet, tank geometry, and equipment configuration is validated through real laboratory testwork and mass-balanced for your specific ore lithology.
Gold Processing Plant Design
Systematic Execution

Our Engineering & Delivery Approach

We combine analytical process modeling with hands-on site metallurgy to achieve verified operational results.

01

Comprehensive ore characterization, head grade analysis, diagnostic leach profiling, and Bond Work Index grindability testwork.

02

Process flowsheet simulation and equipment sizing based on realistic throughput targets (100 to 2,000+ TPD).

03

Detailed Process Flow Diagrams (PFD), Piping & Instrumentation Diagrams (P&ID), General Arrangement (GA) drawings, and 3D plant models.

04

Seamless circuit integration encompassing crushing, grinding, gravity separation, leaching, elution, and smelting units.

Tangible Outputs

What You Receive: Certified Engineering Packages

Green Ngoria produces bankable, construction-ready engineering deliverables signed off by certified process engineers and metallurgists.

Process Flowsheets (PFDs) & Mass/Water Balance Calculations
Civil, Structural, Piping & Mechanical Plant Layout Drawings
Complete Equipment Sizing, Duty Data Sheets & Technical Specifications
Capex/Opex Estimates, Payback Analysis & EPC Implementation Roadmap

Engage Our Engineering Desk

Have an active mining project, low recovery plant, or new feasibility study? Speak directly with our lead metallurgists in Kenya.